The Strike at the AdvanSix Chemical Plant in Hopewell – A Complex Story

AdvanSix Chemicals Plant Hopewell Virginia Courtesy AdvanSix

by James C. Sherlock

We don’t see very many industrial strikes in Virginia.

Regular readers know that I have often supported blue collar unions in the private economy.

My family roots are linked to Pennsylvania coal mines. Those miners’ strongest claims were for their own safety. Followed very closely by their demands for living wages.

I started researching the story of the current strike by unions representing some 340 workers at the AdvantSix chemical plant in Hopewell with a bias towards supporting the strike.

Safety. I still do support it to the degree that they are striking for worker and plant safety. They reasonably want the company to prevent excessive overtime of current employees under inherently dangerous conditions that require close attention to detail.

Hopewell employees tell stories of consecutive 18-hour shifts.

They want the company to hire more workers to solve that.

But that workforce is far more skilled — better educated and trained, and higher paid – than I assumed.

AdvanSix has been unable to readily fill the jobs that they already advertise. It is hard to attract skilled workers to Hopewell. The company may need to cut production instead.

Wages. I thought I would also support the union wage increase demands in excess of what the company has offered, but I have found that issue is complicated and the public does not have a clear picture of the differences.

Yes, inflation has taken its toll on the buying power of wages. But it is also true that AdvanSix has to be able to make a profit. To do that it must keep its costs under control in an economic downturn.

The two parties will have to figure it out.

AdvanSix’s ability to pay and remain competitive is a complicating factor.

The company is not an industrial giant. It is a niche specialty chemicals supplier.

Its stock (ASIX) value qualifies it as a microcap — just over $1 billion in enterprise value (sum of stock value and debt).

It is profitable, which is the reason private companies exist, but those profits are not written in stone. Stock analysts’ consensus 2023 earnings estimates for AdvanSix are down 20% in the last sixty days.

And that was before the negotiations with unions representing more than 300 workers at its largest plant — in Hopewell — broke down into a lockout/strike.

As I said, it is a complicated story.

AdvanSix appears exceptionally well managed. I looked at that in depth and will spare you the details, but it objectively is well managed with a strong board.

As one sign, the small company has a diversified and balanced product portfolio that is not exposed to customer demand cycles in a single industry.

The Hopewell complex, which includes the plant in Hopewell and facilities in Chesterfield County, forms AdvanSix’s core asset.

The Hopewell plant is:

  • one of the largest producers of ammonium sulfate, an ingredient for fertilizer, in the world; and
  • also one of the world’s largest single-site producers of caprolactam — an essential ingredient used in carpet fibers, plastics, and films.

So, while AdvanSix is a small company, its wider impact shows why it is so well covered by stock analysts. It holds a key position in supply chains for far bigger companies.

The process for creating ammonium sulfate, to pick just one, is by treating ammonia with sulfuric acid. It is as much of a science project as an industrial process.

So they have to get that right. Every time.

Thus, the high pay for employees at Hopewell South (the plant in Hopewell) is warranted. It is Hopewell South that is the scene of the strike.

The north unit (Chesterfield) is operated under a separate contract with the United Steelworkers.

From The Progress-Index:

AdvanSix said 51% of the union workforce at its south plant would receive a minimum 6% raise in the contract’s first year while the remaining 49% would get a minimum 3% bump payable either as a raise or one lump sum.

The company offers the following information.

Courtesy Advansix

The total cost of Hopewell salaries and benefits in 2022 was $85 million. The average employee made nearly $100,000 in earnings last year.

I don’t know readers’ expectations, but those figures far exceeded mine.

The Unions. Strikers include members of International Chemical Workers Union Local 591C, United Association Local 851, International Brotherhood of Electrical Workers Local 666 and International Association of Machinists Local 10.

Tommy Humphries of the International Chemicals Workers Union has been the public spokesperson for the union. His public statements have focused on the companies offer of different tranches of raises, but he has not offered a union negotiating position.

As related above, some individual union members have publicly objected to the long shifts and mandated overtime.

Other local stakeholders. AdvanSix spent $11 million on goods and services in Hopewell in 2022.

The company paid $5 million in local property and use taxes. To put that in context, that figure represents 40% of the City of Hopewell’s local contribution to the funding of its schools.

Bottom line. Political leaders have called for compromise.

Governor Younkin is quoted as saying:

This is just a moment for them to recognize that not everybody is going to get what they want, but they need to come together and reach a deal.

Democrats in the General Assembly that represent that area have offered the same counsel.

Safety. James Baugus, with Local 851, said:

I think we need … to address the work hours that people are working.

They’re working extreme amounts of hours, 18-hour shifts, day after day.

He attributed the mandatory overtime to worker shortages at the chemical plant.

I believe that the workers and the company both need that to be fixed. One wonders where the state Department of Labor and Industry (DOLI) has been on those issues.

Like the striking workers, I am worried that the company reportedly is trying to maintain production in their absence using salaried and contingent contract employees in an environment that is hazardous per se.

Again, is that OK with DOLI?

Wages. The public has a little wage information from the company’s proposed 5-year contract and virtually none from the union counter-proposal with which to make a judgment.

Without that, and even with it, it is hard to judge the company’s ability to pay in a period of declining earnings forecasts.

But inflation hurt workers. It may even mean that raises are necessary to solve the plant’s own hiring problems.

How much is the question.

Where are we? The disagreements do not seem to have turned bitter yet.

For the company’s positions on negotiations see here.

With those kinds of jobs and production on the line, I feel hopeful that management and labor will come to contract terms soon.

There are more stakeholders than management and labor.

  • AdvanSix’s customers are very dependent on Hopewell products their supply chains.
  • For the City of Hopewell, a long strike or a threat of plant closure, if things get out of hand, will be a crisis.
  • So, it will be for that entire section of Virginia.

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16 responses to “The Strike at the AdvanSix Chemical Plant in Hopewell – A Complex Story”

  1. James Wyatt Whitehead Avatar
    James Wyatt Whitehead

    Good pay for workers! A materials handler only needs a forklift certification. As far as I can tell no licensure is needed to work a chemical plant. I found that a surprise. You have to pass a difficult test to work at a water plant or waste water treatment plant. I assume the company provides all the training you will ever need. If you have no skills and need bread this looks like a good paying job to land.

    1. James C. Sherlock Avatar
      James C. Sherlock

      It is hazardous work even for the skilled.

      1. James Wyatt Whitehead Avatar
        James Wyatt Whitehead

        I looked up the job openings. The pay is pretty good and there is ample unemployed labor in that area. Maybe the drug test is a barrier to hiring the unfilled positions?

    2. You have to know chemistry to [properly] operate water and wastewater treatment plants. It’s a great deal more complicated than simply handling the materials – you have to know how to safely use them as well.

      At a water treatment plant, someone who does not know what they are doing can easily make a mistake that contaminates an entire drinking water system.

      Wastewater treatment plants utilize complex biological systems which do not respond well to misuse of chemicals.

      1. Lefty665 Avatar

        Flint Michigan for example. The cost of ignorance there was huge.

        1. Matt Adams Avatar
          Matt Adams

          The cost of ignorance because it was “cheaper”.

      2. James Wyatt Whitehead Avatar
        James Wyatt Whitehead

        I toured the water plant here in Warrenton and it was fascinating. Still, I expected some three lettered agency would regulate a chemical plant heavily and require everyone to have some sort of license just to work there.

  2. Donald Smith Avatar
    Donald Smith

    “one of the largest producers of ammonium sulfate, an ingredient for fertilizer, in the world”

    At a time when there are worldwide shortages of fertilizer, because of the fighting in Ukraine, a production cut might be something we all want to avoid. If you think food prices are high now, wait till the price of fertilizer goes up even more than it already has.

    Having said that, if there are real safety concerns at the Hopewell plant because of short-staffing and long hours, well, safety always comes first. But let’s be clear about the tradeoffs, and the real-world impact of shutting down a plant that provides keystone ingredients to a critical product.

  3. Lefty665 Avatar

    How much of the quoted wages come from overtime? Repeated forced 18 hour shifts are a clear indicator of not enough employees. A 6% wage increase about keeps up with inflation and 3% falls below inflation. There is no real increase in wages, and almost half the workers will have decreases. That is no way to increase the workforce.

    From the description the company is in a strong enough market position to be able to increase pricing for at least some of their products to cover wage cost increases. Once we get into an inflationary cycle, cost push is one of the drivers of continuing inflation. Nowhere is it written that workers wages have to bear all the burden to quell inflation.

    Most of America has seemed to have its head in the sand with regard to wages. Worker supply varies with wages. Need more workers, pay them more. Want fewer workers and force overtime, pay them less. That’s sort of the way this capitalism supply and demand stuff works. Plus, you don’t have to go too deeply into overtime before the wage cost is more than hiring more employees, even at higher wages.

    1. Lefty665 Avatar

      Assuming 50% overtime premium and no escalators to things like double time, 40 hours of overtime is the break even point for an additional worker at 150% of current wages. Add another 10 hours or so to cover taxes, worker’s comp, fringes, etc and beyond around 50 hours of overtime, wage costs are currently higher than for adding employees at the higher wages (less than 50% premium, but more than the 3% or 6% offered) it takes to attract them. The company saves money by staffing to limit overtime.

      From the description of overtime requirements, it seems likely wage costs are currently higher than they would be with more employees even at the higher wages it would take to attract them. Management is not stupid, they can do simple math.

      While fertilizer prices have been coming down, they are still twice what they were in early 2021.

      There is more going on in Hopewell than meets the eye. What do you suppose it is?

  4. Charles D'Aulnais Avatar
    Charles D’Aulnais

    Nice financials yoy for the last three.

    1. James C. Sherlock Avatar
      James C. Sherlock

      As I said, well managed. Analysts say they were facing financial headwinds in 2023-24. Before the strike.

    2. James C. Sherlock Avatar
      James C. Sherlock

      As I said, well managed. Analysts say they were facing financial headwinds in 2023-24. Before the strike.

      1. Charles D'Aulnais Avatar
        Charles D’Aulnais

        Get what you pay for. Ya know, I can’t think of a time where a strike drove a healthy company out of business. Can you?

  5. Robert Gray Avatar
    Robert Gray

    I’m one of those workers on strike currently. The biggest thing I think is missed in this article is about the average $100,000 wages. Those are not base wages. There are people working 1,000 to 1,500 hours of overtime. Many workers are averaging 60+ hours a week. We all know teachers deserve higher wages and they cannot get overtime for all they do even they go above and beyond for our kids. It’s like to company their salary to those Advansix six salaried personnel. Then we’d have an apples to apples conversation.

  6. Ashley Wright Avatar
    Ashley Wright

    You have no idea what you’re talking about. #1 the “north side” is not in chesterfield that’s a completely different plant known as “b plant or chesterfield plant” . North side is the other half of the same plant they have it divided hint to why it’s “south” on strike. #2 you have no idea how dangerous that place is not just any average joe can go in there and work and if you do send people in there with no experience or a safety mindset it’s likely they will go home different than how they came in one day or hurt someone else or worse . And #3 people SHOULD make good money in a plant like that when they are literally risking their life everyday and working insane amounts of overtime not many people in there have a base salary of 100,000 if any besides the people on salary and not a union member but to the main point, when you hire on somewhere and get accustomed to a certain lifestyle due to the wage they agree to pay you then inflation hits and the same plant starts making way more money on the product being produced your saying all the workers should lower their standard of living but keep doing the same job because the company wants to produce record breaking profits ? You’re clearly not educated on the place enough to make an article on it. Bad write up on my opinion. They offered over half the plant a raise trying to buy votes to not strike and those same people they gave a raise realized it wasn’t fair and still voted to strike because they knew it wasn’t right.

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